Custom Synthesis

Tailored Solutions for Complex Chemistry Needs

Custom Synthesis of Fine and Rare Chemicals

With over 60 years of experience, Polysciences specializes in the custom synthesis of fine and hard-to-find chemicals for a variety of industries, including:

  • Medical devices: Polymers, Functional Coating Materials and drug-eluting systems.
  • Biopharma: Rare specialty chemicals.
  • Electronics: Advanced Materials for semiconductors, PCB boards and more.
  • Advanced technologies: Energetic additives and industrial applications including CMP slurries and more.

Our expertise spans biocompatible and bioresorbable polymers, specialty industrial chemicals, and advanced materials for cutting-edge technologies. With decades of innovation and industry leadership, we deliver solutions tailored to your most challenging needs.

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GMP & Cleanroom Manufacturing

With Polysciences' expertise in organic chemistry, engineering, and chemical characterization, we develop and manufacture:

  • Monomers, polymers, and microspheres
  • Reagents to exact customer specifications

Our team ensures efficient scale-up, validation, and commercial production for materials like:

  • Acrylic monomers for intraocular lenses
  • EVA copolymers for drug delivery

GMP & Cleanroom Manufacturing

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Analytical Capabilities

  • NMR (300 MHz: 1H, 13C, 19F, 31P)
  • LCMS, HPLC, GCMS
  • FTIR
  • GPC(5)
  • DSC, TGA, TMA
  • Particle Size Analysis
  • Atomic Absorption
  • UV/Visible & Fluorescence
  • Viscosity
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Chemistries

  • Acrylates
  • Amines
  • Anhydrides
  • Imides
  • Glycolides
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Polymerization

  • Addition
  • Condensation
  • Free Radical
  • Ring Opening
  • Pressure Polymers (ethylene copolymers)
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Purification Techniques

  • Distillation
  • Vacuum Drying
  • Lyophilization
  • Tangential Flow Filtration (TFF)
  • Recrystalization
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Reaction Capabilities

  • Amidation
  • Bromination
  • Chiral Synthesis
  • Condensation
  • Dehydrohalogenation
  • Diazotization
  • Esterification
  • Hydrogenation
  • Nitration
  • Oxidation
  • Organometallic Synthesis
  • Phosgenation
  • Phosphation
  • Polymerization
  • Quaternizatoin
  • Reductive Amination
  • Sulfonation

State-of-the-Art Facilities

  • 200,000 sq. ft. headquarters in Warrington, PA, with manufacturing, R&D, and cleanroom capabilities
  • ISO 13485-certified and FDA-registered with ISO 5 & 8 cleanrooms
  • Additional facilities in Indiana and New Jersey, with global support from sales offices in Germany, Taiwan, India, and Brazil
Learn More About Our Facilities
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Synthesis and Purification Competencies

Since 1961, Polysciences has supplied specialty monomers and polymers for:

  • Cardiovascular: Device coatings and biodegradable microspheres for calibration
  • Ophthalmic: Specialty monomers, polymeric coatings, and additives
  • Bioassay Systems: Surface-active microparticles and hydrogel polymers

Design and Manufacturing Capabilities

Monomer & Polymer Technologies

  • Biodegradable polymers for controlled pharmaceutical release
  • Synthetic polymers for medical coatings and excipients
  • Ultra-pure monomers for ocular applications
  • Hydrogels, fluorinated polymers, and pressure-sensitive polymers
  • PEG-ylated molecules and block copolymers
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Microsphere & Particle Technologies

  • Biodegradable microspheres and nanospheres (e.g., PLGA, PEG-lactic acid)
  • Functionalized particles for diagnostic assay development
  • Paramagnetic microspheres for medical diagnostics
  • NIST polystyrene spheres for calibration

Ready to Collaborate?

Partner with Polysciences for innovative solutions in synthesis and purification. Whether you're developing a new product or need support with your current process, our team is here to help. Click the button below to contact us and start your project today!

Contact Us